Vertice Engineering - Reverse PFMEA Training program

Reverse Process FMEA
(2 days)

The

Reverse Process FMEA
(2 days)

cible Overall objective

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Know how to organize, plan and realize Reverse Process FMEAs in agreement with requirements of IATF 16949 and car makers’ & tier 1 suppliers Customer Specific Requirements relative to Reverse PFMEA

cible Learning operational objectives

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Understand Reverse PFMEA general principle, its benefits for the organization.

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Know how to apply Reverse PFMEA in an “efficient” and “active” way thanks to techniques that allow:

  • Application of Reverse PFMEA in priority on most critical process steps (most important short term added value).
  • Gain of time by “mutualizing” Reverse PFMEAs on some process steps that are unique in the shop floor or very similar from one process to the other.
  • A long term, regular and feasible planning of Reverse PFMEA in the shop floor.

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Know how to apply Reverse PFMEAs in a more pro-active way in:

  • Prevention of Non-Conforms and customer claims.
  • Continuous improvement of manufacturing processes.

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Understand Reverse PFMEA organization and steps to follow for its realization.

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Understand Reverse PFMEA working documents and adapt them to the trainees’ organization, local context & requirements.

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Conduct a real Reverse PFMEA on one of the processes of the trainees, on the shop floor. Carry out the corresponding PFMEA update and Initiate the resulting action plans.

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Understand differences and interactions between:

  • Reverse Process FMEA and regular PFMEA Updates.
  • Reverse Process FMEA and the other Quality, Risk analysis and problems solving tools.

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Know how to trigger and leverage realization of Reverse PFMEAs in adequate situations in development, industrialization and serial life production, in agreement with IATF 16949 and applicable CSRs.

cible The « Plus » of the training session

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Vertice Engineering realizes, prior to the training, a tailoring of the training contents, so that:

  • The theoretical part is adapted to products, processes, tools, industrial context of the organizing company.
  • The Reverse PFMEA workshop can take place on one of the manufacturing processes of the organizing company.

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To insure maximal implication of the trainees and optimal efficiency, this training is separated in a first part consisting of theoretical courses and exercises, followed by a day of Reverse PFMEA workshop/audit, carried out by the participants, with the moderation of the trainer, directly on one of the production lines of the organizing company.

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This training allows to train, at the same time, the participants and the leaders of the internal reverse PFMEA Process. The leaders perform the animation of certain parts of the reverse PFMEA audit (with moderation/correction from the trainer).

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Trainees can access a 6 months post training support following the end of the training (answers to questions & problems by telephone, web meetings, emails).

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The theoretical course and exercises are organized in a dynamic and interactive way (questions, interactions). This is so that exchanges between the trainer and the participants are maximized (better engagement of the participants).

cible Organization and ressources

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This training is organized in the customer plant for 2 days.

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Each participant receives training manuals in English or local language in paper & numeric format, as well as workshop checklists and exercise files in numeric format.

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Methods of evaluation training:

  • Level assessment quizzes for each participant at the beginning and end of the training session.
  • Cold evaluation questionnaire for the training achievement completed 3 months after training, by each participant, with their hierarchy. The goal is to confirm with them the usefulness of the training at their workstation and to plan the necessary follow up actions
  • Hot satisfaction questionnaire completed by each participant.

cible Targeted audience:

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Anyone involved in the improvement of manufacturing processes by realizing Process FMEA or Reverse Process FMEA.

cible Prequisite:

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Knowledge of the manufacturing processes of the organizing company.

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Even though the principles of Process FMEA are reminded in the introduction of this training, participants are required to be familiar with the Process FMEA tool and its basic benefits.

cible Trainer profile

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Masters of engineering from first tier engineering school (Centrale, INSA, Arts et Métiers...).

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20 years of industry experience in automotive or other industries, particularly focused on design & development methods such as Functional Analysis, Design FMEA, Process FMEA, Machinery FMEA.

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Trainer trained by AIAG on the new «FMEA Handbook» AIAG & VDA: june 2019.

Useful information

Available packages

  • Face-to-face
  • Intra-company

Next inter-company sessions

Only Intra company

Rates

For intracompany rates, please contact us.

Accessibility

All persons with disabilities, people with reduced mobility, visually impaired and hard of hearing, can attend all our training courses, provided that they report it as soon as possible so that we can adapt the premises and training ressources to their needs.